Pallet flow rack or gravity flow racking, is a type of storage system that uses gravity to move pallets from the loading dock to the picking aisle. Pallet flow racks are often used in warehouses and distribution centers where inventory turnover is high, and storage density is a priority.

Unlike other storage methods, pallet flow allows businesses to store pallets deep within the rack, making full use of the height of the facility. Additionally, pallet flow racks can be designed to store all pallets in a first-in, first-out (FIFO) orientation, ensuring consistent inventory rotation. As a result, pallet flow racking is an efficient and effective way to increase storage density and improve picking productivity.

Pallet flow racking uses inclined flow lanes to store products on pallets or cartons. These pallet flow lanes are fed from the rear of the rack, allowing you to store merchandise multiple pallets deep. When a product is picked from the front of each pallet flow lane, empty pallets are moved to the rear to maintain product flow.

This type of storage system is very versatile and can be used in applications where high-density storage and fast order picking are important. Pallet flow racking can also be configured to work with various types of forklifts.

According to the new market research report “Global Pallet Flow Rack systems Market Report 2023-2029”, published by QYResearch, the global Pallet Flow Rack systems market size is projected to reach USD 1.56 billion by 2029, at a CAGR of 9.7% during the forecast period.

Figure.   Global Pallet Flow Rack systems Market Size (US$ Million), 2018-2029

Figure.   Global Pallet Flow Rack systems Top 24 Players Ranking and Market Share (Ranking is based on the revenue of 2022, continually updated)

The global key manufacturers of Pallet Flow Rack systems include stow Group (Averys), UNARCO, Frazier Industrial, SSI SCHAEFER, Steel King, Mecalux, KION Group, Nucor Warehouse Systems, Advance Storage Products, Ridg-U-Rak, etc. In 2021, the global top five players had a share approximately 25.0% in terms of revenue.

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