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Introduction to Non-Traditional Machining Processes Prof. J. Ramkumar Department of Mechanical Engineering IIT Kanpur March 26, 2018. So Far. Limitations of Conventional Machining Methods I Increased workpiece Important characteristics of Advance Machining Processes I Process performance is Necessity to use new materials, demanding functional requirements and miniaturization have led to evolution of modern manufacturing processes. Developments are taking place both in the conventional methods and unconventional methods of manufacture. High speed machining, hard machining, non conventional processes like beam, mechanical and chemical Why Nontraditional Processes are Important •Need to machine newly developed metals and non-metals with special properties that make them difficult or impossible to machine by conventional methods •Need for unusual and/or complex part geometries that cannot easily be accomplished by conventional machining •Need to avoid surface damage that The nozzle plate of ink-jet printer head is The machining process is non-thermal, non-chemical, non-electrical and thus produces high quality surface just downscaled versions of the existing conventional processes. 1.3.4 Micro-Electrochemical Machining Electrochemical machining (ECM) is Non-traditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as it needs to be processes in conventional machining methods,because in any area for any material they are needed to apply. Tools that belongs to reaming and tapping processes are tend to breakage so machinists should behave carefully not to break tapers and reamers pieces in the hole. Ultrasonic Machining (Basic Terms And Working)(?????? ) 19 videos Play all Non Conventional Machining Processes How to Install & Configure printer, An unconventional machining process (or non-traditional machining process) is a special type of machining process in which there is no direct contact between the tool and the workpiece. In unconventional machining, a form of energy is used to remove unwanted material from a given workpiece. Why unconventional machining processes are used? Each process has distinct capabilities and is suitable for specific purposes. Various similarities and differences between conventional machining and non-traditional machining (NTM) processes are given below in table format. Similarities between conventional machining and NTM. Both are machining processes and thus used for removing excess material. Download ME6004 Unconventional Machining Processes (UMP) Books Lecture Notes Syllabus Part A 2 marks with answers ME6004 Unconventional Machining Processes (UMP) Important Part B 16 marks Questions, PDF Books, Question Bank with answers Key, ME6004 Unconventional Machining Processes (UMP) Syllabus & Anna University ME6004 Unconventional Machining Processes (UMP) Question Papers Collection. Non conventional machining is the metal removel process in which no direct contact between tool and workpiece. Unconventional machining processes can be broadly classified into several types based on four main criteria. The classification of uncon Non conventional machining is the metal removel process in which no direct contact between tool and workpiece. Unconventional machining processes can be broadly classified into several types based on four main criteria. The classification of uncon The areas of application of non-conventional manufacturing processes are as follows: (a) Chemical machining (CM): This is used for removing a layer of metal material, either shallow or deep, by means of etching using chemical compounds, like acids, bases, This is a comparatively old process and it has several options: 1. chemical milling, 2. chemical blanking and 3. photo-chemical machining. Nadcap Audit Criteria for Abrasive Water Jet Machining (AWJM) Expert Resource is the Leader in Nonconventional Machining (NM) Consulting & Training Expert Resourc e has five Nadcap Nonconventional Machining consultants with many hundreds of Nadcap audits and Nadcap client certifications in their repertoire.


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