In the past few years, the development of color steel tile forming machines has been extremely fast. Because when the color steel tile forming machine was first introduced, it actually occupied the main area of our entire forming equipment. The color steel tile forming machine has played a very important role in the entire industry. It is also a relatively important industry in China, and it plays a very important role in strategy and foundation. The production capacity of the color steel tile forming machine industry can directly affect the horizontal development of the manufacturing industry.

 

1. The forming method of the color steel tile forming machine

With the vigorous development of the entire environmental protection market, the roof tile forming machine will become more and more important.

 

The commonly used forming methods for the color steel tile forming machine mainly include pressing, forging, extrusion and welding, so that the equipment can be formed.

 

According to these forming methods, it is not difficult to see that in order to make the equipment of the color steel tile forming machine simpler, we need to use the forming equipment, which cannot be manufactured by ourselves. Therefore, many companies need to buy some ready-made color steel tile forming machines. Many manufacturers continue to develop new products and new materials, and the previously popular hot-rolled steels are gradually being replaced by cold-formed steels. People can see these changes.

 

2. The development and changes of color steel tile forming machine

 

The development of the color steel tile forming machine equipment industry can be described as ever-changing. Especially in recent years, the development of China's metal color steel and ceramic equipment industry is very different from the past. Mainly reflected in the continuous expansion of production scale, continuous increase in output and in-depth expansion of application areas.

 

As a professional supplier for roof tile forming machines, Jinggong can provide various advanced equipment.

 

The technical equipment level of the cold bending industry has been continuously improved. Each enterprise combines its own factory to develop its own level of equipment through continuous research and development or the introduction of advanced color steel tile forming machine equipment. Continuous improvement of production technology and continuous improvement of technical capabilities. The development, large-scale, high-efficiency and intensification of batch high-speed rolling mills are gradually being carried out, so as to achieve the purpose of efficiently producing excellent products.

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As a kind of processing machinery, the color steel tile forming machine requires daily and meticulous maintenance. Only in this way can the processed parts be more accurate and durable. So what do you usually need to do to maintain the color steel tile forming machine?

 

Here are some maintance methods of roof tile forming machines provided by Zhejiang Jinggong Science & Technology Co., Ltd.

 

1. Correctly operate in strict accordance with the operating rules of the color steel tile forming machine.

 

2. The color steel tile forming machine should be filled with lubricating oil regularly, fixed-point and quantitatively. At the same time, it should be ensured that the lubricating oil is clean and free of precipitation.

 

3. The equipment of the color steel tile forming machine must be kept clean, and the unpainted parts should be sprayed with anti-rust grease.

 

4. The motor bearings of the color steel tile forming machine should be filled and replaced with grease regularly, and the electrical appliances should be checked frequently.

 

5. Regularly check the V-belt, handle, knob, switch button and other parts of the color steel tile forming machine to see if they are damaged. If it is found to be severely worn, it should be replaced in time.

 

As long as the above points are achieved in the daily use of the color steel tile forming machine, the normal use of the color steel tile forming machine can be guaranteed.

 

Zhejiang Jinggong Science & Technology Co., Ltd. has internationally advanced core technology and more than 50 years of experience in manufacturing special equipment.

 

We are adhering to the enterprise spirit of "Dare to innovate and strive for perfection" and the business philosophy of "Professionalism, Dedication, Technology, and Leading", and cooperate with well-known domestic colleges and universities. If you have any needs, please feel free to consult.

 

Jinggong machine can offer:

 

High speed roll forming machine

Floor deck roll forming machine

Downpipe roll forming machine

Guardrail roll forming machine

Cold roll forming machine

Talk to our expertise and we will help you.

 

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Ⅰ. Rock wool production line products have a wide range of applications

 

Rock wool production line products have very small thermal conductivity, and its fibrous structure makes its weight very small, so it is widely used in a variety of industrial equipment, construction fields, including thermal insulation and fire prevention of ship facilities. Rock wool board is made of various inorganic non-metallic materials. Rock wool board used in buildings actually has very good fireproof performance and sound absorption performance. It is mainly used in the thermal insulation and sound insulation of the outer walls of buildings and some roofs. Rock wool is also used in electric power, petroleum, metallurgy and other industries. 

 

II. Introduction of the main equipment of the rock wool board production line

1. Founding part. 

The rock wool board production line or rockwool sandwich panel production line founding part is composed of the furnace, four roller centrifuges, a feeder and so on. 

 

A furnace, is equipment for melting rock (slag), and its furnace body is equipped with a cooling water circulation system to ensure the safety of the furnace; it is equipped with a hot air system preheated by its own furnace temperature, so that the equipment can effectively save energy, using a single-row multi-hole structure, and is equipped with volume damper, to operate conveniently. 

 

The tank furnace is built with refractory material, and the natural gas is sprayed into the pool by a spray gun to melt the raw material. 

 

Four roller centrifuge is the main equipment for the production of rock wool and slag wool. The four roller centrifuge of,mineral wool production line is split, and the position of the roller can be adjusted. It has the characteristics of reliable work, high efficiency, good fiber quality, convenient maintenance and so on. 

 

2. Rock wool board production line collector cabinet equipment. 

The collector cabinet equipment adopts the vertical cotton collecting function. The lava stream is swung into fiber by the centrifugal wire thrower and blown into the cotton collector, and the negative pressure wind pulls the fiber onto the net belt to form the original felt. 

 

The net belt conveys the raw felt to the pendulum cloth machine for swinging cotton, and the thickness of the cotton layer is uniform, which can obviously improve the quality of the products. 

 

3. Rock wool board production line board part. 

 

The rock wool lines board-making part is composed of a cotton cloth machine, petrified forging, cooling cutter bar, main power, hot air stove and so on. 

 

(1) petrified forging. 

 

Petrified forging is equipment for forming products. The raw felt after swinging cloth is transported to petrified forging through the cloth machine and runs forward between the upper and lower chain belts. The hot fan blows hot air into the cotton felt in petrified forging to make it petrified. 

(2) cutter bar. 

The function of the Cutter bar is to cut the products after petrified, first longitudinally, then horizontally.

 

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Uncoiler is special equipment for sheet metal leveling. It is applied to the leveling line of steel plates and uneven plates, which can form uncoiling, leveling, shearing production lines, and other plate product production lines according to related configurations. The uncoiling machine is suitable for industries such as machinery, vehicles, metal products, household appliances, steel structures, and decoration.

 

Uncoiler machine is one of the essential equipment in the welded pipe production line. On the one hand, its function is to support the steel coil by tightening the inner hole of the steel coil; on the other hand, it is to feed the head of the steel strip into the leveling machine through the rotation with the cooperation of the straightening machine. Therefore, the performance of the uncoiling machine is very important to the entire production line. In many years of design practice, we have continuously optimized and improved the structure of the uncoiling machine, which has improved the performance of the uncoiling machine.

 

The main shaft of the uncoiler has two functions, namely, to drive the steel coil to rotate and to support tension of the steel coil. The realization of tightening is usually done by pushing the inclined slider by the oil cylinder or air cylinder installed with the main shaft. Small units use multiple cylinders, and large units use multiple cylinders; the realization of rotation is usually accomplished by the motor driving the main shaft to rotate through a reducer. The oil cylinder or air cylinder installed on the main shaft must rotate together with the main shaft, and the oil cylinder or air cylinder needs to be connected to one end of the working medium pipeline, and the other end of the pipeline is connected to the hydraulic station or solenoid valve.

 

One of the functions of the jinggong uncoiling machine of the unit is to unwind the strip under the tension after maintaining the strip. Another significant function is to realize the automatic centering of the strip under the central control (CPC). The conventional continuous rewinding and color coating unit is equipped with 2 uncoilers. Two uncoilers working alternately creates a prerequisite for the continuous production of the subsequent equipment of the unit.

 

The uncoiling machine is a welded box-shaped structure, and the variable frequency speed-regulating motor drives the drum shaft to provide the main power for the uncoiling machine after decelerating through the gearbox. The reel of the uncoiling machine is a hollow shaft, which is supported on the gearbox body through two bearings, and a transmission spur gear is installed between the bearings. The gearbox is lubricated by forced lubrication and is equipped with two constant speed motors for the closed-loop oil lubrication system. The mandrel is a cantilever structure, and its front end is supported by an external support bearing during unwinding to maintain the rigidity and stability of the uncoiling machine.

 

The mandrel of the uncoiling machine is connected to four sector-shaped plates through four sloped dovetail grooves on the end faces. Each sector-shaped plate is prevented from moving in the axial direction through a radial slide at the end but can expand and contract in the radial direction. A rotating oil cylinder is connected to the tail end of the reel shaft, and the piston rod of the oil cylinder drives the front-end quadrangular shaft to slide axially through a pull rod in the center of the reel shaft, thereby driving the sector plate to expand and contract radially. The nominal diameter of the reel can be increased by adding four fan-shaped plates. The frame of the steel uncoiler, steel decoiler can be moved on the guide rail of the uncoiling machine base and driven by a hydraulic cylinder, which can realize the center position control. In order to strengthen the stability of the reel, a support arm device is designed on the head of the reel. When there is a steel coil on the reel, the support arm is driven by the cylinder to support the head of the reel, the support arm usually retracts, and it will not affect the coiling of the steel coil.

 

As a rollforming machines manufacturer, we will do our best to meet all the needs of customers.


Ⅰ. Rock wool production line products have a wide range of applications

 

Rock wool production lines have very small thermal conductivity, and its fibrous structure makes its weight very small, so it is widely used in a variety of industrial equipment, construction fields, including thermal insulation and fire prevention of ship facilities. Rock wool board is made of various inorganic non-metallic materials. Rock wool board used in buildings actually has very good fireproof performance and sound absorption performance. It is mainly used in the thermal insulation and sound insulation of the outer walls of buildings and some roofs. Rock wool is also used in electric power, petroleum, metallurgy and other industries.

 

II. Introduction of the main equipment of the Jinggong rock wool board production line

 

1. Founding part.

 

The rock wool board production line or rockwool sandwich panel production line founding part is composed of the furnace, four roller centrifuges, a feeder and so on.

 

A furnace, is equipment for melting rock (slag), and its furnace body is equipped with a cooling water circulation system to ensure the safety of the furnace; it is equipped with a hot air system preheated by its own furnace temperature, so that the equipment can effectively save energy, using a single-row multi-hole structure, and is equipped with volume damper, to operate conveniently.

 

The tank furnace is built with refractory material, and the natural gas is sprayed into the pool by a spray gun to melt the raw material.

 

Four roller centrifuge is the main equipment for the production of rock wool and slag wool. The four roller centrifuge of, mineral wool production line is split, and the position of the roller can be adjusted. It has the characteristics of reliable work, high efficiency, good fiber quality, convenient maintenance and so on.

 

2. Rock wool board production line collector cabinet equipment.

 

The collector cabinet equipment adopts the vertical cotton collecting function. The lava stream is swung into fiber by the centrifugal wire thrower and blown into the cotton collector, and the negative pressure wind pulls the fiber onto the net belt to form the original felt.

 

The net belt conveys the raw felt to the pendulum cloth machine for swinging cotton, and the thickness of the cotton layer is uniform, which can obviously improve the quality of the products.

 

3. Rock wool board production line board part.

 

The rock wool lines board-making part is composed of a cotton cloth machine, petrified forging, cooling cutter bar, main power, hot air stove and so on.

 

(1) petrified forging.

 

Petrified forging is equipment for forming products. The raw felt after swinging cloth is transported to petrified forging through the cloth machine and runs forward between the upper and lower chain belts. The hot fan blows hot air into the cotton felt in petrified forging to make it petrified.

 

(2) cutter bar.

 

The function of the Cutter bar is to cut the products after petrified, first longitudinally, then horizontally.